CASE STUDYIOT
Introduction
The Fresh Fruit Company of New Zealand (Freshco) is renowned for supplying premium-quality apples to discerning markets worldwide. One of their most stringent markets is Japan, where compliance requirements are rigorous, especially concerning temperature management during storage and export. To meet these high standards, Freshco implemented the OnSight monitoring solution, a comprehensive platform designed to ensure consistent temperature compliance throughout the apple storage and export process.
Challenge
Exporting apples to Japan involves a complex set of compliance requirements. One key regulation mandates sensor calibration before storage and a 25-day continuous temperature monitoring period. Previously, Freshco relied on manual temperature checks, which were not only time-consuming but also prone to error.
The OnSight IoT Solution:
To address these challenges, Freshco partnered with Precision Monitoring to deploy the OnSight software solution. OnSight provides real-time temperature data using IoT sensors equipped with internal probes that record the core temperature of the apples. Recognizing the importance of streamlining their operations further, Freshco integrated OnSight with Computer Solution Engineering’s – SNAP Software packhouse management platform. This integration allows for a seamless flow of temperature data into existing operational workflows, ensuring compliance with Japan’s requirements while enhancing overall efficiency.
Key Features of the OnSight Solution
- Real-Time Monitoring: OnSight enables Freshco to monitor internal apple temperatures remotely, ensuring immediate detection of any temperature deviations.
- Sensor Calibration Compliance: Prior to storage, sensors are calibrated to meet Japan’s strict guidelines, a process fully documented and recorded within OnSight.
- 25-Day Continuous Monitoring: The sensors continuously record the apples’ internal temperature for the mandated 25-day period, providing uninterrupted compliance data.
- Seamless Software Integration: By integrating with SNAP Software’s packhouse management platform, OnSight ensures temperature data is automatically synchronized with Freshco operational systems, improving data accuracy and accessibility.
- Automated Alerts: Configurable alerts notify the team if temperatures approach or exceed set thresholds, allowing for swift corrective action.
Comprehensive Reporting: OnSight generates detailed compliance reports automatically, which are essential for regulatory submissions and internal quality audits.
The Results
Since implementing OnSight and integrating it with SNAP Software, Freshco has experienced significant operational improvements:
Enhanced Compliance: The automated monitoring and calibration features have simplified compliance with Japanese regulations, ensuring hassle-free exports.
Operational Efficiency: Automated processes have replaced manual checks, freeing up staff to focus on other critical areas of production and export.
Improved Data Transparency: Integration with SNAP Software ensures all compliance data is centralised, accessible, and easily traceable for audits and internal reviews.
Historical Data Access: The ability to review past shipments allows Freshco to refine storage protocols and optimize future export strategies.
Client Testimonial
“OnSight has transformed how we manage compliance for our apple exports to Japan. The seamless integration with SNAP Software means our data flows automatically into our systems, saving us time and reducing errors. The peace of mind it provides, knowing we have real-time, accurate data at our fingertips, is invaluable. Plus, the support from the Precision Monitoring team has been outstanding – Steve, Morgan, and Jarrod are always available. Meeting Japan’s requirements has never been easier or more efficient.”
— Blair Cotton, Cool Store Manager.
Conclusion
Freshco collaboration with Precision Monitoring and the integration of OnSight with SNAP Software’s packhouse management platform showcases the effectiveness of leveraging advanced IoT and operational technologies to meet strict international compliance standards. By adopting OnSight, Freshco ensures their apples not only meet but exceed quality expectations in Japan, reinforcing their commitment to delivering the freshest produce possible.
Looking to elevate your compliance and quality assurance processes? Contact us today to learn more about how OnSight Software can work for you!
